New mugs

A couple of weeks ago, when it was beautiful after work, I spent a few days turning new style mugs. Made up of 8 segments & a bottom, they are a bit easier to finish in one setting, don't require huge chunks of wood, offer the ability to mix and match woods, but do tequire some initial effort.



The big walnut & maple one (center rear) and the paduk one (center front) are among my favorites right now.

And that initial effort yielded ~15 "blanks" for me to work with when it warms up or I move the lathe to an indoor venue.




I also turned a curly maple handle for my version of a camera monopod. Then I milled & carved a 2 piece walnut base, which I never got around to photographing

A Whole Bed

Today we put together the whole Linnaea bed & threw a matress up there to get the whole picture.



We're going to make a few changes: the upholstered panel looks too low & the top arch looks too thick. And even though Mark may want to kill me over this point, the panel could use maybe a wee bit more padding.



Here are the two footboards next to each other; but it turns out we don't really like the lower one.

Racecar? Fish?

Since everyone in the shop knows I've been working on the Linnaea bed, when they saw me working on this other project


I started getting weird guesses about the type of bed it was. Racecar and fish are the ones I remember. But really, it's a set of kitchen shelves.




v1.1 of the headboard was still a bit off the mark, so I've got to redo most of it. v2.0 should be around later this week

Uphostery in; Verdict too

Round one with the uphostered headboard. We're making a few changes and trying again.




We'll also working on the footboard, but aren't sure which direction we'll be taking with it.

Headboard

Hey look, a headboard.

Linnaea Bedroom Set

After the third time the Linnaea nightstands got put on hold, and in between teaching sofa building, I was given a Linnaea headboard to make




Later today I'll get to CNCing it




And sooner or later I'll ne getting back to figuring out the curved door & knife hinges to complete the nightstands

An update (for Brad)

It's been a while, and there has been some clamor for posts. So, there
may be a few postings coming, but only if you can deal with more
photos and less words

It's that time again

It's that time of the year where I go a little crazy. Huddled up indoors, trying to stay away from the weather and/or the crazies. Last year, I took to beating on things. This year I've been making a bit of jewelry in the evenings, with has some soothing and some frustrating aspects to it.

But a couple of days ago, I made the pre-prototype dining chair legs into a stool to bring home. These were what we thought we were going to use as the dining chair for the Linnaea collection, before I got funneled back to production work, and before our GM got the designing bug and started to work on his own version for the dining chair.

So I called dibs on the leg assemblies, and make a little stool out of them.



Mostly I wanted to freehand sculpt and carve the shape out, and get a chance to beat on some more furniture.

A little rough sketching, and then I started work with the draw knife. I spent about 30 min the other day on it, and it has already morphed away from the drawings.

Now if only I can get the weather to cooperate and warm up another 10 degrees, I'd feel a bit better spending time on it on the back porch.

A lack of posts

Yeah, yeah. I've been lax of late. Not from lack of exciting things going on, but because of all the exciting things going on.

So, the new product development got put on hold. Mostly so I can go build the strange and custom things that our customers are actually paying for at the moment. These have been odd hall tables, kitchen islands, and whole room's worth of bookcases.

I did get a chance to build two Linnaea dining tables; one that a customer bought based on the drawings, and the second one to go off and be displayed at one of the showrooms.

Now I'm off and running on a kitchen built-in, bathroom vanities, and a stereo cabinet for another of our customers.

Soon, I'm told, they will re-direct my energies back toward the development of new products, and re-design of old products.

Mostly I popped in to write about the "launch" of my Etsy store. I've finally managed to finish three of my goblets, and had the good fortune to be directed towards Etsy. I've got some other things planned to go up on my store, little boxes and such, but I'm still working on finishing them.

So be patient, and check Etsy often for my new work

More Linnaea

The Linnaea chest and dresser are now finished. Thanks to Brian for doing a fair amount of grunt work fitting the drawers. So here they are with finish on them and handles. And a view of the drawers!

SPX and Ignatz

October not only brings wonderful weather, but also some wonderful events. The Big Apple Circus, Pumpkin Patch, and SPX.

SPX is the biggest little comic convention, held nearby in Bethesda Md. Since I have not only attended, but in years past been roped into serving on the steering committee, as well as know a few folks still serving on the committee, I was thrilled to accept the assignment to make the stands for the awards at the show; the Ignatz.

"The Ignatz Awards, named for the character in the classic comic strip Krazy Kat by George Herriman, is a festival prize that recognizes outstanding achievement in comics and cartooning. The ballot is created by a panel of five cartoonists and is then voted on by the attendees at the event. This offers a unique reflection of the views the professionals and their fans."

Since I had never been at the awards presentation, I found the sample they sent for me to mimic a little strange. Once I found out that the actual award is a brick (because that is what Ignatz the mouse hurled at Krazy Kat) the stand started to make much more sense.

A simple mitred box, with cut out sides for the brick to nestle into, and a slanted front. Finished off with a 1/4" veneer ply bottom, and felt.

I wanted to improve upon the model I recieved as I went, as well as make it easily repeatable if I'm asked to make them again next year. The original had the 1/4 bottom mounted straight to the bottom of the box, with the plywood edge showing, as well as being screwed and pluged on the sides.

I rabbeted in the bottom, hiding the ugly edge. And I fastened the mitres with glue and headless pin nails, which are much easier to conceal.

As for repeatability, I made a jig to hold the tiny 5" sides on the tablesaw to be able to cut the front angle and save my fingers. The only part I was dissapointed in, was I didn't think up a way to repeat the cutouts on the sides. In the end I just bandsawed and sanded them, which leaves them different from one to the next.

Next year I'll figure out a way to keep them exact.



So, I'll be out at SPX this Saturday (Oct 4th), delivering the Ignatz stands, and checking out this years comic offerings. And so should you.

The State of my Soul

Most people would say that I'm easygoing, with a neat limitless supply of patience. I'm also somewhat environmentally conscious/aware.

Most of the time I can square this with being a woodworker; we aren't wiping out entire species of trees, most places have a renewal program that include planting and not over harvesting, and we are creating pieces that last more than just a lifetime.

Some days however, my soul dies a little inside. Today was one of those days.

I got to work on the drawers for the chest and dresser today. The ones with the curved faces to match the curved case front. Mark decided that we'd be served best by making the faces from 8/4, giving us enough room to keep the drawer structurally sound while being able to curve the front. We could also keep the interior flat, giving us easy machining of the dovetails as well as not having to bother with curved drawer bottoms.

The other option would be a bent lamination, which above all else, would be very time consuming.

After giving the heads up to the rest of the company, and getting permission we dove into the brand new, very nice bundle of 8/4 walnut. I found great lumber very quickly, made my drawers, and everybody was good with it.

But then our fears that the drawers would be too heavy with that much wood came true. Mark sent me off to curve out the inside of the drawer as well. I had already cut a fair amount off the face, and now I was carving out the rest.

This is where that little bit of my soul screamed and died. AA walnut, 8/4, 4 chest drawers and 6 dresser drawers, and all we are left with is curves 3/4" thick all the way down.

The drawers do look beautiful, and definitely the correct weight now, but so much great wood went into the trash. And we didn't avoid most of the problems with the lamination process.

The only other time I remember my soul dying at work is when I saw a 8' slab of 8/4 mahogany ~20" wide, and thinking 'that was a great big beautiful tree, and someone hacked it to bits'.

Case Goods

We have a sideboard. Complete. The photo was taken just prior to installing the filler strips (to hide where the tambour turns the corner) and before the handles arrived.

As with all firsts, we found a few things that we'd like to change. The pedestal skirts are hidden by the mass of the case, so it just looks like spindly legs coming out of nowhere. So round two will see a slightly enlarged pedestal with a curving front skirt to match the curve on the case front.

The tambours open to reveal on one side a set of three habadasher drawers, and on the other an adjustable shelf.

Then we have the dresser and the chest to work on. The cases have already been assembled, blades installed, and the chest even has had the sliding doors and jewelry drawer made and fitted.

The sliding doors on the top level of the chest, each hide the outer sections when closed, revealing a pullout jewelry drawer, and they slide together to cover the center section.

Today I was revamping the pedestals for these two, while tomorrow will bring the start of making the 8/4 panels for the drawer faces. Then we'll have to decide to best way to shape them.

CNC delivery

The company got a new CNC router, and it showed up today. If you've ever wondered how these 2k+ lb machines get delivered and installed in a shop here is a little show and tell.

Delivery is easy, you stick it on a flat bed truck and ship it off.

From there, you have a couple of options. Just pick it up with a really big forklift and plop it down where you need it, but you need a lot of room to maneuver when you do that (which we do not).

Or, you get a crane to lift it off the truck, and stick it on these little rollers, and tow it into place with a lesser rated forklift.

Kind of fun, if you've never seen it before.

Commuting bike

Now, while its not exactly woodwork, building myself a new commuting bike is one of my many hands on hobbies.

For several years, I commuted the 3 miles to The Common Grounds on my bike. I took many rides around the trails available to DC and northern VA residents. I've even biked out the W&OD trail for a overnight hammock camping trip.

Then came car ownership, and convenience. Then a 25 mile commute to Woodbridge. Then moving to Woodbridge where cars rule the roads. All adding up to the neglect of my nice bicycle.

I have tried on occasion to ride over to work. Things have always cropped up to keep it from becoming a habit; weather and road safety being forefront, but not having a safe place to park it to keep out the dust and away from potential theft are not far behind in my concerns.

Since I am so close to the shop these days (3/4 of a mile) I decided that I should have a commuting bike that doesn't need to be keep in pristine condition, while saving the nice road bike for weekend, or further excursions.

To that end, I have started building a fixed gear bike. I was able to locate a 1974 fuji road frame at a great south Arlington local bike shop Phoenix Bikes.

Since it's an old steel frame I would have to do an incredible amount of damage before it started to show, and a fixed gear has no gear shifting, or even freewheel moving parts to get dust clogged in them.

I hacked down the traditional road bars, and re-wrapped them with nice bright red handlebar tape. I decided not to build myself a set of wheels (maybe in the future) but ordered a set with a fixed rear hub.

The only thing left to get it rolling is a set of tires, which are hopefully on their way. And the only thing left to get it road worthy is the correct size brake caliper, which is being order by a local bike shop.

More on Turning

This weekend's post hurricane weather was beautiful. Since I have been neglecting my lathe for months now, I decided to get out and turn.

I started by finishing the "water glass" I still had in the chuck. It turned out nice, but only with about 5.5 oz capacity.

And while I was at it, and in an effort to hone my skills with the hollow master, I turned a very tall goblet.

And with most things I turn, I realize only after its finished and off the lathe, that it didn't turn out exactly as I envisioned it. I was aiming for a sort of long tapered look, kind of like a champagne flute, with a bead in the center of the stem, and a much narrower stem.

Don't get me wrong, I still like it. It's just my mind and my hand aren't exactly in sync yet. I am having fun sculpting by my whims, and not repeating cup designs, as of yet.

And finally, I've had a chance to make the handle for the mug I was asked for. It's been a while, but I'm still way ahead of my deadline for it. A nice big mahogany mug (haven't spec'd out the capacity yet) with a maple hand carved handle. Even carving out the handle's mount points on the side of the mug turned out to be less daunting than I imagined.

Now I just need to get it covered and delivered in the next 5 weeks.

Linnaea Update

So, it's been a while since I've had the energy to sit down and blog something out. Not because things haven't been happening...just because.

On the work front, we are coming to a close on the 8 week project that has been the Linnaea seating. We are down to a coffee table, a pair of end tables, and one sofa. And they are getting pushed into another portion of the shop for the finishing touches...so I'm free.

Free to fix the sideboard/credenza. Last week, while I still had an assistant working on the couches, I commenced working on the sideboard. Unfortunately, as I found out while assembling all the parts, the AutoCAD drawing had 2 different top views. One showing the relationship of the case, top, and pedestal, and one showing the interior parts of the case, tambour door track and dividers.

The one I based my CNC program off of (the one showing the interior parts locations) was 1" less deep. The other was correct. So now the tambour doors will not cover and/or pocket correctly.

Fortunately the top and pedestal are correct and can be used, as well as not having the tambour yet so no waste there. But I do have to make a new case, with the updated measurements.

While I am at it, I'm also working on the chest of drawers, and the 6 drawer dresser. Those cases are going to be pretty straightforward; it's the drawers that are going to get us. Especially on the 6 drawer dresser, with bow front, and matching curved drawers. We'll have to figure out how to cut the curved face out of 8/4 lumber, plus how the 1 3/4" thickness on one side of the drawer but not the other affects the operation of the drawer. Exciting new engineering prospects.

Linnaea Tables

The Linnaea collection has end tables and coffee tables. Only I've neglected to get any photos of the coffee table, so you'll just have to make due with a look at the end tables.


A curved front on the drawer and shelf, with the curve running along all four sides of the top. It looks a little big on its own, but works well when it is next to the Linnaea seating.

On the production front, we've been able to get our apprentice to the point where he can just bang out the couches. I've got a little catch up work to do now that the tables are finalized, so we can finish all of our current commitments, and then its off to build the second round.

We already have drawings for a dresser, a chest of drawers, a bed table, and a sideboard. All of these pieces were designed as a case, with a bowed front, curved drawers, a footed pedestal, and a quasi floating top. Quasi because it will be raised above the case by a recessed framework, creating the floating look from further away.

Hopefully I will be free of these 21 production pieces be the end of the week, and get on with the newness.

Mirror Stand

It's been a bit hectic at the shop since the Lemonade Social a month ago. With 2 sofa sets sold at the social, and another set the week following, I've been mostly working on those 11 pieces plus the 10 tables (coffee and end tables that is) that go along with them.

What did get a little overshadowed was a mirror stand, for which I was requested to craft. The lady whom I made the copper wall hanging/disc into a coffee table, had a mahogany mirror that she wanted a stand for. And since she enjoyed my table so much, and got to meet me then, she wanted me to make this as well.






Fluting on the 3 exposed sides of the post, with a finial, and our Chevel mirror stand foot, made a nice simple stand that looked very nice. And the little light colored area on the rear is my cherry plaque with my signature.

On YouTube

The video project that I participated in for the company a few months ago is finished and posted on YouTube. For your viewing pleasure:




And click here for the other two videos posted that don't feature me